Sockolet

‘Teshi Fittings’ premium Sockolets, meticulously designed for a diverse range of industries including Petroleum, Chemical, Hydraulic, Food, and more. Engineered with precision and manufactured to meet rigorous international quality standards, our Sockolets ensure reliable sealing and seamless integration within piping systems. Committed to excellence and exceeding customer expectations, Teshi Fittings guarantees superior performance and longevity in every fitting, offering tailored solutions to meet specific project requirements. Trust in Teshi Fittings’ expertise for all your piping needs and experience the unmatched quality of our Sockolets.

Standard Specification of Sockolet

DimensionsASME B 16.11-09, BS2799, MSS SP 79, MSS SP 83, MSS SP 95, ASTM A 733 etc
Size1/2″NB TO 24″NB IN
TypeForge Pipe Olets / Forge Pipe Outlets
Class3000 LBS, 6000 LBS & 9000 LBS (Sch40, Sch80/Xs Sch160 Xxs)
Connect TypeWelded, threaded, BW, SW

Material & Grades of Sockolet

Stainless Steel SockoletASTM A182 F304, 304L, 304H, 310, 316, 316L, 316H, 316Ti, 317L, 347, 347H, 321, 321H, F20, F44, F904L.
Duplex & Super Duplex Steel SockoletASTM / ASME A/SA 182 F44, F45, F51, F53, F55, F60, F61
Carbon Steel SockoletASTM A105/SA105, ASTM A694/SA694, Gr. F42/46/52/56/60/65/70
Low Temperature Steel SockoletASTM A350 LF2, LF3, LF6
Alloy Steel SockoletASTM / ASME A/SA 182 & A 387 F1, F5, F9, F11, F12, F22, F91
Nickel Alloy SockoletASTM / ASME SB 564 / 160 / 472 UNS 2200 ( NICKEL 200 ), UNS 2201 (NICKEL 201 ), UNS 4400 (MONEL 400 ), UNS 8020 ( ALLOY 20 / 20 CB 3, UND 8825 INCONEL (825), UNS 6600 (INCONEL 600 ), UNS 6601 ( INCONEL 601 ), UNS 6625 (INCONEL 625), UNS 10276 ( HASTELLOY C276 ), Cupro Nickel 90/10 ( C70600, 2.0872 ), 70/30 ( C71500, 2.0882)

Dimension of Sockolet

CLASS 3000 SOCKOLET DIMENSIONS

NPSABCDE
1/21
25.40
1.13/32
35.71
29/32
23.01
0.622
15.80
9/16
14.28
3/41.1/16
26.98
1.23/32
43.65
1.5/32
29.36
0.824
20.93
9/16
14.28
11.5/16
33.33
2
50.8
1.7/16
36.51
1.049
26.64
25/32
19.84
1.5/16
33.33
2.9/16
65.08
1.3/4
44.45
1.380
35.05
3/4
19.05
1.3/8
34.92
2.27/32
72.23
2
50.8
1.610
40.89
3/4
19.05
2
38.1
3.15/32
88.10
2.9/16
65.08
2.067
52.50
13/16
20.63
1.9/16
39.68
4.1/16
103.18
3
76.2
2.469
62.71
3/4
19.05
31.3/4
44.45
4.13/16
122.23
3.11/16
93.66
3.068
77.93
15/16
23.81
1.11/16
42.86
5.3/8
136.52
4.7/16
112.71
3.548
90.12
11/16
17.46
41.7/8
47.62
5.31/32
151.60
4.3/4
120.65
4.026
102.26
1.1/16
26.98
52.5/8
66.67
7.5/16
185.73
5.9/16
141.28
5.047
128.19
1.11/32
34.13
62.3/4
69.85
8.5/8
219.07
6.11/16
169.86
6.065
154.05
1.13/32
35.71

CLASS 6000 SOCKOLET DIMENSIONS

NPSABCDE
1/2
31.75
1.23/32
43.65
3/4
19.05
0.466
11.84
7/8
22.22
3/41.7/16
36.51
1.61/64
49.60
1
25.4
0.614
15.60
7/8
22.22
11.9/16
39.68
2.7/16
61.91
1.5/16
33.33
0.815
20.70
15/16
23.81
1.5/8
41.27
2.23/32
69.05

38.1
1.160
29.46
13/16
20.63
1.11/16
42.86

82.55
1.15/16
49.21
1.338
33.99
7/8
22.22
22.1/16
52.38
4.1/32
102.39
2.3/4
69.85
1.689
42.90
1.3/16
30.16
X = Min. 1/16 (1.6 mm)

Manufacturing process and features of Sockolet

Manufacturing Process:

  • Material Selection: Sockolets are typically forged from materials like carbon steel, stainless steel, or alloy steel chosen for their strength and durability in high-pressure environments.
  • Forging: The manufacturing process begins with forging, where heated billets of the chosen material are shaped using forging dies. This ensures the Sockolets have a robust grain structure and mechanical properties suitable for high-pressure applications.
  • Machining: Post-forging, Sockolets undergo precise machining to achieve exact dimensions and smooth surfaces, meeting standards such as ASME B16.11. This step is crucial for ensuring reliable performance and compatibility.
  • Heat Treatment: Depending on material specifications, Sockolets may undergo heat treatment processes such as normalization or tempering to enhance mechanical properties like hardness and toughness.
  • Quality Control: Throughout manufacturing, stringent quality control measures are implemented. These include dimensional checks, surface finish inspections, and material integrity tests to ensure compliance with standards and consistent high quality.

Features of Sockolet:

  • Socket Weld Connection: Sockolets provide a socket weld connection, allowing pipes to be inserted into the fitting and then welded around the base for a secure, leak-proof joint.
  • High Pressure Capability: Designed for high-pressure applications, Sockolets typically handle Class 3000 or 6000 pressures, ensuring reliability in demanding environments.
  • Compact Design: Compared to full-size branch connections, Sockolets offer a more compact design, making them suitable for piping systems where space is limited or where a reduced footprint is preferred.
  • Smooth Flow: The interior design of Sockolets promotes smooth fluid flow, minimizing turbulence and pressure drops. This feature is beneficial for maintaining efficiency in high-velocity fluid systems.
  • Strength and Reliability: With their forged construction and socket weld connection, Sockolets offer robust strength and reliability, crucial for industries such as oil and gas, chemical processing, and power generation.
  • Easy Installation and Maintenance: Sockolets are relatively easy to install and maintain, facilitating quicker installation times and simplifying maintenance procedures compared to alternatives.
  • Versatility: Available in various sizes, configurations (e.g., weldolet, threadolet), and materials, Sockolets provide versatility to meet diverse piping system requirements across industries.

Sockolets are essential components in industries requiring secure and dependable branch connections in high-pressure and high-temperature environments. Their meticulous manufacturing process ensures they meet rigorous standards, making them indispensable for critical applications demanding durability and performance.

Application Of Sockolet

Chemical and Petrochemical ProcessingThese fittings are integral for connecting pipes in chemical plants, ensuring safe and efficient chemical transfer operations.
RefineriesThey play a crucial role in constructing pipelines within refineries, where they endure high-pressure conditions and corrosive substances.
ElectronicsIn electronics manufacturing, they are used in cooling and fluid transport systems, providing secure and leak-proof connections essential for precision and reliability.
FertilizerThey are employed in piping systems for transporting corrosive substances used in fertilizer production, ensuring safe and efficient operations.
Power PlantsSockolets are vital in steam and cooling water systems in power generation facilities, where they withstand high temperatures and pressures.
Nuclear PowerIn nuclear plants, they are critical components in coolant and reactor piping systems, providing reliability and safety under stringent operational conditions.
Oil and GasThey are extensively used in upstream, midstream, and downstream operations of oil and gas pipelines, offering durability and resistance to corrosion.
Paper IndustriesUsed in piping systems for chemical pulping and paper production processes, where they ensure long-term performance under chemical exposure.

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Frequently Asked Questions

A Sockolet is a type of branch connection fitting used in piping systems to create a 90-degree branch from a larger diameter pipe to a smaller one. It features a socket-weld end that allows for a secure and leak-proof connection. Sockolets are designed to provide a smooth flow transition and are ideal for high-pressure and high-temperature applications.

Sockolets are available in a range of sizes to match different main pipe diameters and branch pipe sizes. Standard sizes generally range from 1/8 inch to 4 inches for the branch connection, with custom sizes available upon request to meet specific needs.

Sockolets are installed by welding the larger end to the main pipe and inserting the branch pipe into the socket end. Fillet welds are applied around the socket to secure the connection. The installation process involves ensuring proper alignment and fit between the Sockolet and the pipes, performing the welds, and inspecting the joints for integrity.

Yes, we offer custom manufacturing solutions for Sockolets to meet specific requirements. Please contact us with your specifications, and we will work with you to produce the Sockolets you need.

The lead time for Sockolets depends on the complexity and volume of the order. After reviewing your specifications, we will provide an estimated lead time. We strive to deliver all projects on schedule while maintaining the highest quality standards.

Sockolets are typically made from materials such as carbon steel, stainless steel, alloy steel, and other metals. The choice of material depends on the specific application’s requirements, including the type of fluid, temperature, pressure, and environmental conditions.

Sockolets are used in various industries, including oil and gas, petrochemical, power generation, water treatment, and construction. They are essential for creating branch connections in high-pressure and high-temperature environments, ensuring a secure and leak-proof connection while accommodating changes in pipe diameter.

Sockolets are manufactured to comply with various industry standards, such as ASME B16.11 and MSS SP-97. These standards specify the dimensions, tolerances, and material requirements for Sockolets to ensure compatibility and reliability in piping systems.

Sockolets offer several advantages, including:

  • Strong, leak-proof connections ideal for high-pressure applications
  • Smooth flow transition between main and branch pipes
  • High strength and durability
  • Compatibility with various materials and sizes
  • Compliance with industry standards for quality and reliability