Manufacturing Process:

• Material Selection : Choose appropriate materials based on the application’s requirements, such as carbon steel, stainless steel, or alloy steel. Materials are selected for their strength, durability, and corrosion resistance.
• Cutting and Shaping : Raw material is cut into specific sizes and shapes using cutting techniques like sawing, laser cutting, or water jet cutting. This forms the initial flange shape.
• Forging : The cut pieces are heated and shaped under high pressure to form the basic flange structure. Forging enhances the material’s strength and durability by aligning its grain structure.
• Machining : The forged flanges are then machined to precise dimensions using CNC machines or other precision machining tools. This process includes boring, drilling bolt holes, and creating the SAE-specific flange face.
• Surface Treatment : The flanges undergo surface treatments such as grinding, polishing, or coating. Treatments improve surface finish, corrosion resistance, and overall appearance. Common coatings include zinc plating, galvanizing, or painting.
• Heat Treatment : Depending on the material and application, the flanges may undergo heat treatment processes like annealing, quenching, and tempering to enhance mechanical properties such as toughness and hardness.
• Quality Control : Flanges are subjected to rigorous quality control checks, including dimensional inspections, pressure testing, and material verification. These checks ensure compliance with SAE standards and specifications.
• Assembly Preparation : For certain applications, additional components like O-rings or seals are prepared and included to ensure a tight, leak-free assembly.

Features of Hydraulic Sae Flanges :

• Standard Compliance : Designed to meet SAE (Society of Automotive Engineers) standards, ensuring compatibility and reliability in hydraulic systems.
• Leak-Free Connections : Incorporates O-rings or seals to provide a secure, leak-free connection in hydraulic systems. The flange face design ensures a tight seal when bolted together.
• High Pressure and Temperature Resistance : Suitable for use in high-pressure and high-temperature environments, making them ideal for demanding hydraulic applications.
• Versatile and Flexible : Available in various sizes, materials, and configurations, allowing for flexibility in design and application across different hydraulic systems.
• Corrosion Resistance : Made from materials with high corrosion resistance or coated with protective finishes to ensure longevity and reliability in harsh environments.
• Durability and Strength : Forged and heat-treated for enhanced mechanical properties, ensuring durability and the ability to withstand high mechanical stress.
• Ease of Installation : Designed for straightforward installation and maintenance, with bolt holes and flange faces machined to precise dimensions for easy alignment.
• Robust Construction : Built to handle the dynamic and static loads typically encountered in hydraulic systems, ensuring long-lasting performance and safety.