Fabricated Items

We are leading Fabricated Items manufacturer and we offer our fabricated items in a wide variety and different dimensional size ranging upto 6800NB.

Types of Fabricated Items

Vessels

Custom Fabrication

Manufacturing Process and Features of Fabricated Items

The manufacturing process and features of fabricated items can vary widely depending on the specific product and industry. However, here are some general aspects typically involved in the fabrication of industrial items:

Manufacturing Process:

  • Design and Engineering: The process begins with design and engineering, where specifications and requirements are established based on customer needs and industry standards.
  • Material Selection: Choosing the appropriate materials (e.g., steel, stainless steel, aluminum) based on factors like strength, corrosion resistance, and cost-effectiveness is crucial.
  • Cutting: Raw materials are cut to size using various methods such as shearing, sawing, or laser cutting to achieve precise dimensions.
  • Forming: This step involves shaping the material into the desired form through processes like bending, rolling, or stamping.
  • Welding: Pieces may need to be welded together to assemble complex structures. Different welding techniques like MIG (Metal Inert Gas), TIG (Tungsten Inert Gas), or ARC welding may be used depending on the material and requirements.
  • Machining: If precision is critical, machining processes like drilling, milling, or turning may be employed to refine dimensions and achieve specific tolerances.
  • Assembly: Components are assembled according to the design specifications, often involving fastening methods such as bolts, screws, or rivets.
  • Surface Treatment: Finishing processes like grinding, polishing, or coating (e.g., painting, powder coating) are applied to enhance appearance, durability, or corrosion resistance.
  • Quality Control: Throughout the manufacturing process, quality checks ensure that each fabricated item meets the required standards and specifications.

Features of Fabricated Items:

  • Customization: Fabricated items can be customized to meet specific size, shape, and performance requirements, making them versatile for various applications.
  • Strength and Durability: Depending on the material used and fabrication techniques employed, these items can offer high strength and durability suitable for demanding industrial environments.
  • Precision: Fabricated items often exhibit high precision and accuracy in dimensions, crucial for fitting into larger assemblies or structures.
  • Versatility: They can be used in a wide range of industries and applications, from structural components in construction to intricate parts in machinery.
  • Cost-Effectiveness: Fabrication allows for efficient use of materials and production processes, often resulting in cost-effective solutions compared to casting or forging for smaller quantities or custom designs.
  • Adaptability: Fabricated items can be adapted and modified as needed, making them suitable for both prototype development and mass production scenarios.

Each fabricated item’s specific characteristics and manufacturing process will vary based on factors such as material properties, design complexity, and intended application.

Standard Specification of

DimensionsANSI ASTM A403 / ASME SA403, ANSI B16.9, ASME B16.25, ASME B16.28, MSS SP-43.
Size1/2″ (15 NB) to 48″ (1200NB)
TypeSeamless / ERW / Welded / Fabricated
DINDIN2605, DIN2615, DIN2616, DIN2617, DIN28011
ENEN10253-1, EN10253-2
ScheduleSCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS
FormEnd Caps, Pipe Caps, Pipe End Caps.

Material & Grades of

Stainless SteelASTM A403 WP316/316L, ASTM A403 WP304/304L, ASTM A182 F316L, 304L, DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404, 304H, 309, 310, 316, 316L, 317L, 321, 347, 904L
Duplex & Super Duplex SteelASTM/ASME A/SA 789, 790 – UNS NO S 31803, S 32205, S 32550, S 32750, S 32760.
Carbon SteelASTM A106 Gr. A, B & C API 5L Gr. A / B, X42 ,X52 ,X60 ASTM A 53 Gr. A/B
HastelloyHastelloy C-22, Hastelloy C-276, Hastelloy C-2000, Hastelloy C-4, Hastelloy X, Hastelloy B, Hastelloy N, Hastelloy G
Alloy SteelASTM /ASME A/SA 213 / 335 / 691 – P5,P9,P11,P12,P22,P91
InconelInconel 600, Inconel 601, Inconel 625, Inconel 625LCF, Inconel 686, Inconel 718, Inconel 800, Inconel 825, Inconel X-750 , Inconel 690, Inconel 602, Inconel 617, Inconel 925, Inconel A-289, Inconel AL-6XN, AL-904L
Nickel AlloysNickel Alloys 200, Nickel Alloys 201

Frequently Asked Questions

Fabrication is the process of manufacturing or constructing products, components, or structures from raw materials using various techniques such as cutting, bending, welding, machining, and assembling. This process transforms materials like metal, plastic, or composites into finished items that meet specific design and functional requirements. Fabrication is widely used in industries such as construction, manufacturing, aerospace, automotive, and energy to create custom parts, structural components, machinery, and equipment. The goal of fabrication is to produce high-quality, durable products tailored to meet the unique needs of each application.

Fabricated items can be made from a wide range of materials, including carbon steel, stainless steel, aluminum, copper, brass, and various plastics and composites. The choice of material depends on the application’s requirements, such as strength, durability, corrosion resistance, and temperature tolerance.

Fabrication processes include cutting (laser cutting, plasma cutting, waterjet cutting), welding (MIG, TIG, stick welding), bending, forming, machining (CNC milling, turning), and assembling. Each process is chosen based on the material and the specific requirements of the item being fabricated.

Yes, we can fabricate items to meet various industry standards, including ASME, ASTM, ISO, and other relevant standards. We work closely with our clients to ensure all specifications and standards are met for their specific applications.

Common applications include:

  • Custom piping systems and components
  • Structural supports and frameworks
  • Industrial machinery and equipment parts
  • Pressure vessels and storage tanks
  • HVAC components
  • Specialized brackets and mounts

Yes, we offer design and engineering support to help you develop the best solution for your needs. Our experienced engineers can assist with material selection, design optimization, and ensuring that the fabricated item meets all necessary performance and safety criteria.

Fabricated items refer to custom-manufactured components or assemblies made from raw materials such as metals, plastics, or composites. These items are created through various fabrication processes, including cutting, welding, bending, machining, and assembling, to meet specific design and functional requirements.

We offer a broad range of fabricated items, including but not limited to:

  • Custom piping components
  • Structural steel assemblies
  • Sheet metal parts
  • Tanks and vessels
  • Custom brackets and supports
  • Industrial machinery parts

Quality is ensured through rigorous inspection and testing procedures, including dimensional checks, material verification, weld inspections, and pressure testing. Our fabrication processes adhere to industry standards and certifications, such as ISO 9001:2015, to maintain high quality and reliability.

Fabricated items are used in a wide range of industries, including oil and gas, petrochemical, power generation, water and wastewater treatment, construction, aerospace, automotive, and manufacturing, where custom solutions are required to meet specific operational needs.

Yes, we have the capability to handle large-scale fabrication projects. Our facilities are equipped with advanced machinery and technology, and we have a skilled workforce to manage complex and large-volume fabrication needs.

The lead time for fabricated items depends on the complexity and volume of the project. After reviewing your specifications, we will provide an estimated lead time. We strive to deliver all projects on schedule while maintaining the highest quality standards.