Butt Weld Nipple
Teshi Fittings’ Butt Weld Nipples, designed with meticulous engineering to cater to a diverse array of industries, from Petroleum and Chemical to Hydraulic and Food sectors. Crafted with precision and adhering to stringent international standards, our Butt Weld Nipples guarantee reliable sealing and effortless integration into piping systems. At Teshi Fittings, we are dedicated to excellence and ensuring customer satisfaction by delivering unparalleled performance and durability in every fitting. Trust in our expertise and experience to experience the superior difference with Teshi Fittings’ Butt Weld Nipples for all your piping needs.
Standard Specification of Butt Weld Nipple
| Dimensions | ANSI/ASME :ASTM A403 / ASME SA403, ANSI B16.9, ASME B16.25, ASME B16.28, MSS SP-43. |
| Size | 1/8″ to 8″, (DN8 TO DN200) |
| Type | Seamless / ERW / Welded / Fabricated |
| DIN | DIN2605, DIN2615, DIN2616, DIN2617, DIN28011 |
| EN | EN10253-1, EN10253-2 |
| Schedule | SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS |
| Form | Concentric Swage Nipple, Eccentric Swage Nipple |
Material & Grades of Butt Weld Nipple
| Stainless Steel Buttweld Nipple | ASTM A403 WP Gr. 304, 304L, 304H, 310, 316, 316L, 316H, 316Ti, 317L, 321, 347, 904L |
| Carbon Steel Buttweld Nipple | ASTM A234 WPB, WPBW, WPHY 70, WPHY 65, WPHY 60, WPHY 52, WPHY 46, & WPHY 42. |
| Low Temperature Buttweld Nipple | ASTM A420 WPL6, ASTM A420 WPL3 |
| Alloy Steel Buttweld Nipple | ASTM / ASME A/SA 234 Gr. WP1, WP5, WP9, WP11, WP12, WP22, WP91 |
| Duplex & Super Duplex Steel Buttweld Nipple | ASTM A815, ASME SA815 UNS NO S31803, UNS NO S32205, UNS S32750, UNS S32950. Werkstoff No. 1.4462 |
| Nickel Alloy Buttweld Nipple | UNS 10276 (HASTELLOY C 276), UNS 6625 (INCONEL 625), UNS 6601 (INCONEL 601), UNS 6600 (INCONEL 600), UNS 8825 (INCONEL 825), UNS 8020 (ALLOY 20 / 20 CB 3), UNS 4400 (MONEL 400), UNS 2201 (NICKEL 201), ASTM / ASME SB 336 UNS 2200 (NICKEL 200) |
Dimension of Butt Weld Nipple
| SIZE | 1/8″ | 2-1/2″ | 3″ | 4″ | 1/4″ | 3/8″ | 1/2″ | 3/4″ | 1″ | 1-1/4″ | 1-1/2″ | 2″ |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| S | 1.7 | 3.6 | 4.0 | 4.5 | 2.0 | 2.0 | 2.5 | 2.5 | 3.2 | 3.2 | 3.2 | 3.6 |
| L | 40.0 | 100.0 | 120.0 | 120.0 | 40.0 | 40.0 | 60.0 | 60.0 | 60.0 | 80.0 | 80.0 | 100.0 |
Manufacturing process and features of Butt Weld Nipple
Butt weld nipple fittings are crucial components in piping systems, facilitating the connection between two pipes or tubes. Here’s a detailed look at their manufacturing process and features:
Manufacturing Process:
- Material Selection: The process begins with selecting suitable materials, typically metals like stainless steel, carbon steel, or alloys based on the application’s requirements.
- Cutting and Shaping: Raw materials are cut into appropriate lengths using methods like sawing or machining. These cut pieces are then shaped into the desired form, often cylindrical with beveled ends, through processes such as forging, machining, or extrusion.
- Beveling: Beveling is essential for butt weld fittings. The ends of the fittings are machined or ground to have a specific angle, usually around 37.5 degrees, to ensure proper fit-up and weld penetration during installation.
- Welding: The beveled ends of the fittings are welded to the pipes they connect. Welding techniques like gas tungsten arc welding (GTAW) or gas metal arc welding (GMAW) are employed to create a strong, permanent joint between the fitting and the pipes.
- Heat Treatment (Optional): Depending on the material and application requirements, the butt weld nipple fittings may undergo heat treatment processes like annealing or stress relieving to improve their mechanical properties and relieve residual stresses.
- Finishing: After welding, the fittings may undergo finishing processes such as grinding or polishing to ensure smooth surfaces and remove any surface imperfections.
Features of Butt Weld Nipple :
- Butt Weld Ends: Butt weld nipple fittings feature ends designed for butt welding directly to the pipes or tubes they connect. This results in a robust, leak-proof connection without the need for additional fittings.
- Strength and Durability: These fittings are known for their high strength and durability. Properly welded butt weld nipple fittings can withstand high pressures and temperatures commonly encountered in various industrial applications.
- Corrosion Resistance: Butt weld nipple fittings made from materials like stainless steel offer excellent corrosion resistance, making them suitable for use in corrosive environments such as chemical processing plants or marine applications.
- Versatility: Butt weld nipple fittings are versatile components suitable for a wide range of applications, including oil and gas, petrochemical, water treatment, and HVAC systems.
- Easy Installation: These fittings are relatively easy to install, requiring minimal additional components or fittings. This simplifies the installation process and reduces the risk of potential leak points.
- Various Sizes and Configurations: Butt weld nipple fittings are available in various sizes, diameters, and configurations to suit different piping systems and application requirements.
Butt weld nipple fittings play a critical role in piping systems, offering a combination of strength, durability, and reliability for various industrial applications.
Application Of Butt Weld Nipple
| Pipeline Connections | Used to connect different sections of pipelines, ensuring a secure and leak-proof joint. |
| Process Piping | Employed in industrial facilities for transporting fluids or gases in applications like petrochemicals, pharmaceuticals, and food processing |
| HVAC Systems | Utilized in heating, ventilation, and air conditioning systems for connecting pipes in heating, cooling, and ventilation applications. |
| Plumbing Systems | Essential components in residential and commercial plumbing systems for water supply, drainage, and sewage systems. |
| Boiler and Pressure Vessel Fabrication | Integral in the fabrication of boilers, pressure vessels, and heat exchangers for proper fluid circulation and heat transfer. |
| Instrumentation and Control | Used to connect pipes carrying fluids or gases to sensors, valves, and other equipment in instrumentation and control systems. |
| Hydraulic Systems | Employed for connecting pipes and tubing in hydraulic systems, ensuring efficient operation of hydraulic machinery and equipment. |
| Fire Protection Systems | Integral in fire protection systems for connecting pipes carrying water or fire suppression agents to sprinkler heads, hydrants, and fire pumps. |
Others Products
Frequently Asked Questions
Most frequent questions and answers